First pass yield excel template

    • [PDF File]Tools - Hoshin Kanri

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      ince hoshin kanri first appeared in the late 1960s, it has become a man-agement system for companies to establish annual policy, pass it down through their organizations and implement it across all departments and functions.1 Hoshin kanri is different from what most people think of as strategic planning.

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    • [PDF File]Six Sigma Basics - MIT OpenCourseWare

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      opportunities, or a first pass yield of 99.9997%. With a Six Sigma process even a significant shift in the process mean results in very few defects. Sigma Process Mean On-Target Cp DPMO Cpk DPMO 6 2.00 0.00197 1.50 3.40 5 1.67 0.57330 1.17 233 4 1.33 63 0.83 6,210 3 1.00 2,700 0.50 66,811 2 0.67 45,500 0.17 308,770 1 0.33 317,311 -0.17 697,672

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    • [PDF File]Machining Operations- Cycle Time - MIT OpenCourseWare

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      metrics, such as yield and first-pass throughput ¾ Prioritizing cycle time improvements to interruptions ¾ Knowing when cycle time improvement is not the answer to e.g. when poor yield is a quality issue not a throughput issue Social Factors ¾ Better communication in scheduling product up time and maximize production time ¾ The knowledge ...

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    • [PDF File]Metrics-Based Process Mapping

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      Rolled First Pass Yield 29% 40% 38% # Handoffs 14 11 21% Tech turnover (annual) 100% 25% 75% Outpatient Imaging Projected Results % Activity = Process Time/Lead Time x 100 Rolled First Pass Yield = %C&A x %C&A x %C&A… 123456789101112 1 Increase %C&A from 65% to 85% KE Sally G. 2 Reduce LT and improve efficiencies PROJ Claudia J.

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    • [PDF File]How to Perform a High Level Workload Analysis

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      • Done right the first time • Work that directly increases the value of the product in the ... The formulas you are about to see can be referenced in the Excel tool ... % First Pass Yield Quality. 12 Proprietary & Confidential Step 2: Define Assumptions and Available Time

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    • [PDF File]Building an Effective Supplier Control Program

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      Building an Effective Supplier Control Program: A review of key program elements & their implementation. Jonathan Lee. VP RQCS Medtronic Surgical Technologies. 2 | AFDO 210 Annual Conference. Building an Effective Supplier Control Program . A review of key program elements & their implementation: 1. ... Process First Pass Yield & Defect ...

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    • [PDF File]Quality Improvement through First Pass Yield using ...

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      Quality Improvement through First Pass Yield using Statistical Process Control Approach Author R. Raj Mohan, K. Thiruppathi, R. Venkatraman and S. Raghuraman

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    • [PDF File]A Fast Spreadsheet Implementation of the Critical Path Method

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      The first four columns of this table are given data, the last six are computed columns. Formulas for the computed columns (all except one auto fill formulas) will be given shortly, however the present focus is on several structural differences from the table given by Ragsdale. The principal difference is the inclusion of the EOP row at the end

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    • [PDF File]Kaizen Event Presentation

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      Excel Symposium Internet Waiting Room Management System Fax Order Solutions PACS 5 mins. Set-up Reduction Remove Redundant ... Work Work Balance Continuous Flow Value Stream Alignment Auto Fax 80% Us Mail 15% MD Mailbox 5% Rolled First Pass yield = 59% Rework Loop via Fax 10% of the time Customer Demand: 15 patients per Day (Takt Time = 32 ...

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    • [PDF File]Design for Manufacturing - Raytheon

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      Sigma Level Impact on First Pass Yield ... Use the template to highlight to designers the cost-drivers and yield issues caused by spec requirements, process capabilities, assembly requirements, etc.; propose your ideas on how to reduce cost, touch time and/or improve yield.

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    • [PDF File]9100 Auditor Guidance Material - SAE International

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      - How is this measured? (e.g., target setting, trends, on customer complaints, first pass yield, OTD reliability) - If out of target, how is this analyzed? How are actions taken? Examples of objective evidence: • process map • list of customer and applicable statutory and regulatory requirements

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    • [PDF File]Machining Operations- Cycle Time - MIT OpenCourseWare

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      metrics, such as yield and first-pass throughput ¾ Prioritizing cycle time improvements to interruptions ¾ Knowing when cycle time improvement is not the answer to e.g. when poor yield is a quality issue not a throughput issue Social Factors ¾ Better communication in scheduling product up time and maximize production time ¾ The knowledge ...

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    • [PDF File]Yield First Time

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      that pass inspection (S) D. Process Rework Step E. Scrap Major Considerations Calculation of Process Yield using First Time Yield formula does not reflect the true process effectiveness. It often leads to an overvalued calculation of the true Yield, and has no practical meaning other than the ratio of successes over units tested.

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    • [PDF File]Basic Principles and Calculations in Chemical Engineering

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      Basic Principles First Year Asst. Prof. Dr. Ahmed Daham 10 2. Extraction unit: Example 8.1: Extraction of Streptomycin from a Fermentation Broth: Streptomycin is recovered by contacting the fermentation broth with an organic solvent in an extraction process. The extraction process is able to recover the Streptomycin because ...

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    • [PDF File]Process Improvement Calculations and Tools

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      First Pass Yield (FPY) Multiply the individual quality measures for each process. This represents the likelihood that a deliverable will go through all process steps without a quality-related problem. Collect during process discovery. This is a common value stream metric.

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    • [PDF File]Mortgage -Backed Securities

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      Mortgage Pass -Through FNMA or GMAC (conduit) pools mortgage loans with similar characteristics ... l First -priority classes l Z -class: ... An Excel Spreadsheet Yield 8.0% Bond A Time (year) 0.5 1 1.5 2 Cash-Flows 5 5 5 105 PV of CFs 4.80769 4.6228 4.445 89.754

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    • [PDF File]Improving First Pass Yield and Reducing Defect Cost of ...

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      Improving First Pass Yield and reducing defect cost of honing machine .. 255 Research Methodology The paper follows Six Sigma based DMAIC methodology to analyze and find the factors affecting the FPY of the honing process as well as to find the cause of defects in Delivery Valve Body. In specific, primary data collection and analysis of factors

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    • [PDF File]Lean Daily Management (LDM) - Wa

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      First Pass Yield from previous period . Concerns This Period . Quality . Units in Hospital Materials / SWIP Issues from previous period Equipment / Tools . Abnormalities . Process / Methods . Projects . All un-planned events that effected Done by Team / Move to Accnt. Board the Daily PLAN .

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    • [PDF File]Lean Daily Management (LDM) - Washington

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      • Lean Daily Management (LDM) is the system that allows you to deliver customer value through proper support and leadership to those who are closest to the process (customers and process owners). • Some of the Lean Daily management elements which are commonly used …

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    • [PDF File]Kaizen Event Presentation

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      Rolled First Pass yield = 30% Patient 1 Value Stream Champion: Paul Scanner Created July 19, 2005 Refer Patient (Physician) % C&A = 65 % Lead Time = 12 mins. 2 5 mins. ... Excel Symposium Internet Waiting Room Management System Fax Order Solutions PACS 5 mins. Set-up Reduction Remove Redundant Check-in Standard Work Pull System (Supplies Kanban)

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    • [PDF File]Process Improvement Calculations and Tools - Minnesota

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      Process Improvement Calculations & Tools Steps to Lean Improvement 1. Identify the customers and determine how the process provides value to them 2. Reduce obvious waste with layout, better information-sharing, smaller batches, 5S, visual management, & ... First Pass Yield (FPY) Multiply the individual quality measures for each process. This ...

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    • [PDF File]Six Sigma Quick Reference - QI Macros Excel Add-in

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      • Quality rate or first pass yield The Five S's (5S) Purpose: To remove waste, we turn to the five S's. The principles of reorganizing work so that it's simpler, more straightforward, and visually manageable are: 1. Sort — keep only what is needed. Pitch every-thing else. The workplace often becomes clut-

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    • [PDF File]lean six sigma metrics

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      • Rolling first pass yield – percent of occurrences that the product or document passes through the entire process without needing rework. Output metrics How many were produced each month/year • Production • Backlog – number of products/services that have not been started or entered into the process • Work in process – things ...

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    • [PDF File]Determining the Value of a Business

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      November 29, 2016 @ 11 a.m. Eastern For technical assistance, contact the AT&T Helpdesk at 888-796-6118 - Thank you! Determining the Value of a

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    • [PDF File]Reinforced Concrete Design

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      same time that the steel would yield based on strain. ARCH 631 Note Set 10.1 F2013abn 7 Flexure Design of Reinforcement One method is to “wisely” estimate a height of the stress block, a, and solve for A s, and calculate a new value for a using M u. 1. guess a (less than n.a.) 2. y c s f

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    • [PDF File]Optimization of Labour Productivity Using MOST Technique

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      increasing first-pass yield. qu es MOST analysis, Direct time study, causesOutput analysis. Work Sampling, Material analysis. Yield analysis Analysis of failure Analysis of materials Utilization Factor s Confirm utilization loss. Estimate the potential (%) for improvement of the utilization factor.

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    • [PDF File]Design for Manufacturing

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      Sigma Level Impact on First Pass Yield ... Use the template to highlight to designers the cost-drivers and yield issues caused by spec requirements, process capabilities, assembly requirements, etc.; propose your ideas on how to reduce cost, touch time and/or improve yield.

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    • [PDF File]Metrics-Based Process Mapping

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      Rolled First Pass Yield 29% 40% 38% # Handoffs 14 11 21% Tech turnover (annual) 100% 25% 75% Outpatient Imaging Projected Results % Activity = Process Time/Lead Time x 100 Rolled First Pass Yield = %C&A x %C&A x %C&A… 123456789101112 1 Increase %C&A from 65% to 85% KE Sally G. 2 Reduce LT and improve efficiencies PROJ Claudia J.

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    • [PDF File]2016 Feb FAI Guidebook-printer spreads - Lockheed Martin

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      The benefit acquired from this guidebook will result in improved 1st pass yield of first article document reviews in association with continuous deliveries of compliant material that enhance a supplier’s reputation. Target Audience The guidebook is addressed to MFC external Supplier Quality managers, Quality Engineers, and Manufacturing ...

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    • First Pass Yield Analysis and Improvement at a Low Volume ...

      theoretical limit for yield as well. Looking into the FPY program as is, Chapter 1 explains the two most important metrics, FPY and Quality Noti cations per Module, and the way they are handled at Applied Materials. urFther the First Pass Yield Program and its current methodology along with its advantages and disadvantages is detailed in Chapter 2.

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