ࡱ> ` bjbj jjlpppp 8 V(0HݞFHHH-u$( H Ϝ upp0uuu 6p0Fu Fuu`DT0 f;0 ?6J808uuPpppp  Procedures For Backup & Restoring of CNC/PMC Data Using GE Fanuc CNC Controllers Using Windows ProComm Plus( 4.8 and the SRAM Memory Card, Prepared By: James Lewis GE Fanuc Sr. Field Service Engineer 10/26/1999 revised 8/03/2006 Use of PC Plus 4.8 with GE Fanuc CNC Products ______________________________________________________________________________ INTRODUCTION: This document was prepared for general information only. It coincides with the CNC Backup kit part number 44A729331-025, Can be ordered directly from GE Fanuc The purpose of this document is to present the basic instructions for communicating between a personal computer and the GE Fanuc Series Controllers. An effort was made to provide settings that work instead of explaining all possible choices of CNC and computer settings and their definitions. Full explanation of these settings are available in the CNC Operation Manual and in the PC Plus 4.8 instruction book. The following assumptions were made in order to make the step-by-step instructions concise and uncluttered: 1. The user has familiarity with the CNC screens and knows how to set a CNC parameter from the keyboard. 2. The CNC has a serial interface. 3. The user is familiar with PC Plus 4.8 communication software. GE FANUC CNC COMMUNICATIONS WITH PERSONAL COMPUTER & PC Plus 4.8 ______________________________________________________________________________ TABLE OF CONTENTS INTRODUCTION SERIES 10, 11, 12 & 15 CNC:.. PAGE 5 1. CNC Parameter Settings 2. Punching CNC Parameters (CNC (PC) 3. Reading CNC Parameters (PC (CNC) 4. Punching CNC Part Programs (CNC (PC) 5. Reading CNC Part Programs (PC (CNC) 6. Punching PMC Parameters (CNC (PC) 7. Reading PMC Parameters (PC (CNC) SERIES 0 CNC:.. PAGE 18 1. CNC Parameter Settings 2. Punching CNC Parameters (CNC ( PC) 3. Reading CNC Parameters (PC ( CNC) 4. Punching CNC Part Programs (CNC ( PC) 5. Reading CNC Part Programs (PC (CNC) 6. Punching PMC Parameters (CNC (PC) 7. Reading PMC Parameters (PC (CNC) SERIES 16/18 & 21 CNC:.. PAGE 25 1. CNC Parameter Settings 2. Punching CNC Parameters (CNC (PC) 3. Reading CNC Parameters (PC (CNC) 4. Punching CNC Pitch Error (CNC ( PC) 5. Reading CNC Pitch Error (PC ( CNC) 4. Punching CNC Part Programs (CNC (PC) 5. Reading CNC Part Programs (PC (CNC) 6. Punching PMC Data (CNC (PC) 7. Reading PMC Data (PC (CNC) 8. Punching Offset/Geometry (CNC (PC) 9. Reading Offset/Geometry (PC (CNC) 10. Punching Macros (CNC (PC) 11. Reading Macros (PC (CNC) Particulars: Extensions use for all backups... PAGE 4 Communication Cable requirement ...PAGE 36 Beta Drive backup/restore (whirlers) ..PAGE 45 Memory Card using BOOT Function ..PAGE 43 Memory Card using All I/O Function.. PAGE 44 Suggested Extensions for Backups. BT= Brass Tag CNC ParameterBTxxxxxxCNC.TXT PMC Parameter.BTxxxxxxPMC.TXT Pitch Error Compensation.BTxxxxxxPEC.TXT Part Programs.BTxxxxxxPRG.TXT Offsets/GeometryBTxxxxxxOFF.TXT MacrosBTxxxxxxMAC.TXT For TT controllers: Right Head CNC Parameter.BTxxxxxRHCNC.TXT PMC Parameter.BTxxxxxxRHPMC.TXT Pitch Error Compensation...BTxxxxxRHPEC.TXT Part Programs...BTxxxxxRHPRG.TXT Offsets/Geometry.BTxxxxxRHOFF.TXT MacrosBTxxxxxRHMAC.TXT Left Head CNC Parameter..BTxxxxxLHCNC.TXT Pitch Error Compensation.BTxxxxxLHPEC.TXT Part Programs.BTxxxxxLHPRG.TXT Offsets/GeometryBTxxxxxLHOFF.TXT Macros..BTxxxxxLHMAC.TXT PMC Ladder (Fladder II) BTxxxxxx (No extension)  PMC Ladder (PMC I/O Screen) ..PMC- RB .LAD  PMC Ladder (Boot Function) ..PMC- RB .000   Series 10, 11, 12, & 15 to PC Plus 4.8 ______________________________________________________________________________ CNC PARAMETER SETTINGS Set the following parameters in the Series 10, 11, 12, & 15 & Series 11 for the desired CNC port. Set 8000 = 11111111 (on SETTING page) Set 8010 = 11111111 (on SERVICE page) Set the following parameters on the SERVICE page: CNC Parameter Port 1 (CD4A)Port 2 (CD4B)0000xxxx1010xxxx101000201200211250011--5002--251108/6 see note--51112--511210--5120--8/6 see note5121--25122--10 Note: Series 15 set to 8 all others set to 6 x means that this bit is a "don't care" setting. Either 1 or 0 is OK. -- means that this parameter has no effect for this port. TIP: Trace the RS-232 cable from the serial port connector back to the BASE 0 board in the CNC logic rack to determine if you are using Port 1 or Port 2. Then, label the connection so it is visible from the outside! Note: Parameters 5112 & 5122 are the baud rate: 10 = 4800, 11 = 9600, and 100 = 19,200. 4800 is recommended, but make sure it coincides with the PC Plus 4.8 setting. Series 10, 11, 12, & 15 to PC Plus 4.8 ______________________________________________________________________________ PUNCHING CNC PARAMETERS (CNC --> PC) 1. Connect the cable to the computer and the serial port on the CNC. 2. Set up the CNC parameters in accordance with page 5. Perform the following steps on the PC and CNC as follows: PC Launch PC Plus 4.8 PC Click on the RECEIVE FILE ICON  EMBED PBrush  PC Type in the desired filename for CNC Parameters and click on SAVE Example A:\BTxxxxxx.CNC in case of saving parameters to the Floppy diskette. You can use the arrows to save to a different folder on the hard drive PC DO NOT CLICK OK ON THE FILE TRANSFER DIALOG BOX DURING THE DOWNLOAD UNTIL YOU ARE CERTAIN THAT THE FILE HAS COMPLETED THE DOWNLOAD OR YOUR DATA WILL NOT BE COMPLETE CNC Go into EDIT mode. CNC Press the [<], [SERVICE], [CHAPTER], [PARAMETER], [>], [PUNCH], [PARM] NOTE: if you select ALL you will get both Parameters and Pitch Error ( The CNC will flash PNCH on the lower portion of the CRT. ) ( The PC will display the text and count lines until finished. ) PC Click ON OK to end this procedure. The CNC Parameter file exists in the drive and directory with the filename you specified. (A:\ is the floppy diskette) Series 10, 11, 12, & 15 to PC Plus 4.8 ______________________________________________________________________________ READING CNC PARAMETERS (PC --> CNC) 1. Connect the cable to the computer and the serial port on the CNC. 2. Set up the CNC parameters in accordance with page 5 Perform the following steps on the PC and CNC as follows: CNC Press E-STOP. CNC Press the softkeys [<], [SERVICE], [CHAPTER], [PARAMETER], [>] [READ], [ALL]. PC Launch PC Plus 4.8 PC Click on the SEND FILE ICON  EMBED PBrush  PC Click on the appropriate file to upload to the CNC and click OPEN ( The CNC will flash READ in the lower portion of the CRT. ) ( The PC will display the text and count lines until finished and the file transfer dialog box will disappear.. ) CNC Power the CNC off and then on to have the new parameters take effect. Series 10, 11, 12, & 15 to PC Plus 4.8 ______________________________________________________________________________ PUNCHING CNC PART PROGRAMS (CNC --> PC) Note: the 8000s & 9000s Program can be write protected, If they are you will NOT be able to download these program, all other programs will download. To turn off the write protect, be in MDI mode, turn on PWE. (Settings>general>#8000>00000001 These parameters are found under Service>chapter>param (Be sure to change back to original settings when done)  EMBED Excel.Sheet.5  x means dont care 1. Connect the cable to the computer and the serial port on the CNC. 2. Set up the CNC parameters in accordance with page 5. Perform the following steps on the PC and CNC as follows: PC Launch PC Plus 4.8 PC Click on the RECEIVE FILE ICON  EMBED PBrush  PC Type in the desired filename for CNC Part Programs and click on SAVE PC DO NOT CLICK OK ON THE FILE TRANSFER DIALOG BOX DURING THE DOWNLOAD UNTIL YOU ARE CERTAIN THAT THE FILE HAS COMPLETED THE DOWNLOAD OR YOUR DATA WILL NOT BE COMPLETE CNC Go into EDIT mode. CNC Press the [<], [PROGRAM], [CHAPTER], [TEXT], [>], [>], [PUNCH], Oxxxx, [EXEC] keys (where xxxx is the desired program no.) Or Punch [ALL] for all Programs ( The CNC will flash PNCH on the lower portion of the CRT. ) ( The PC will display the text and count lines until finished. ) PC Click ON OK to end this procedure. The CNC Part Program file exists in the drive and directory with the filename you specified. (A:\ is the floppy diskette) Series 10, 11, 12, & 15 to PC Plus 4.8 Instructions ______________________________________________________________________________ READING CNC PART PROGRAMS (PC --> CNC) 1. Connect the cable to the computer and the serial port on the CNC. 2. Set up the CNC parameters in accordance with page 5. Perform the following steps on the PC and CNC as follows: CNC Go into EDIT mode. CNC Press the [<], [PROGRAM], [CHAPTER], [TEXT], [>], [>], [READ], [ALL] keys. PC Launch PC Plus 4.8 PC Click on the SEND FILE ICON  EMBED PBrush  PC Click on the appropriate file to upload to the CNC and click OPEN Note: the 8000s & 9000s Program can be write protected, If they are you will NOT be able to upload these program, all other programs will upload. To turn off the write protect, be in MDI mode, turn on PWE. [settings] [general] > 8000> 00000001 these parameters are found under [Service] [chapter] [param]  EMBED Excel.Sheet.5  x means dont care Series 10, 11, 12, & 15 to PC Plus 4.8 Instructions ______________________________________________________________________________ PUNCHING PMC PARAMETERS (CNC --> PC) PLEASE NOTE: The PMC Parameters cannot be downloaded on older controllers. The I/O is not made available. You MUST write down the PMC parameters and hand type the data in by hand. Be sure to press the page down key to be sure that you have all data written down. 1. Connect the cable to the computer and the serial port on the CNC. 2. Set up the CNC parameters in accordance with page 5. Perform the following steps on the PC and CNC as follows: PC Launch PC Plus 4.8 PC Click on the RECEIVE FILE ICON  EMBED PBrush  PC Type in the desired filename for PMC Parameters and click on SAVE PC DO NOT CLICK OK ON THE FILE TRANSFER DIALOG BOX DURING THE DOWNLOAD UNTIL YOU ARE CERTAIN THAT THE FILE HAS COMPLETED THE DOWNLOAD OR YOUR DATA WILL NOT BE COMPLETE CNC Press E-STOP. CNC Press the CNC/PMC button to go into the PMC side. CNC Press [PCPRM], [KEEPRL] and set K17.7 = 1. (Must have PWE on & MDI or E-Stop to change) CNC Press [<], [SYSPRM] and set [PG CHANNEL] = 1 (for Port 1) or 2 (for Port 2). CNC Press the [<], [I/O], [FDCAS], [OUTPUT], [PARAM], [ADD] [keys. PC Click ON OK to end this procedure. The PMC Parameter file exists in the drive and directory with the filename you specified. (A:\ is the floppy diskette) Series 10, 11, 12, & 15 to PC Plus 4.8 Instructions ______________________________________________________________________________ READING PMC PARAMETERS (PC --> CNC) PLEASE NOTE: The PMC Parameters cannot be uploaded on older controllers. The I/O is not made available. You MUST enter the PMC parameters by hand. 1. Connect the cable to the computer and the serial port on the CNC. 2. Set up the CNC parameters in accordance with page 5. Perform the following steps on the PC and CNC as follows: CNC Press E-STOP. CNC Press the CNC/PMC button to go into the PMC side. CNC Press [PCPRM], [KEEPRL] and set K17.7 = 1. (MDI mode & PWE on to change) CNC Press [<], [SYSPRM] and set [PG CHANNEL] = 1 (for Port 1) or 2 (for Port 2). CNC Press [<], [EDIT], [PASWRD], [ENAON], [<], [<], [I/O], [FDCAS], INPUT, [EXEC] keys. PC Launch PC Plus 4.8 PC Click on the SEND FILE ICON  EMBED PBrush  PC Click on the appropriate file to upload to the CNC and click OPEN ( The CNC will flash EXECUTING in the lower portion of the CRT. ) ( The PC will display the text and count lines until finished.) Series 10, 11, 12, & 15 to PC Plus 4.8 Instructions ______________________________________________________________________________ PUNCHING CNC PITCH ERROR (CNC --> PC) 1. Connect the cable to the computer and the serial port on the CNC. 2. Set up the CNC parameters in accordance with page 5. Perform the following steps on the PC and CNC as follows: PC Launch PC Plus 4.8 PC Click on the RECEIVE FILE ICON  EMBED PBrush  PC Type in the desired filename for CNC Pitch Error and click on SAVE PC DO NOT CLICK OK ON THE FILE TRANSFER DIALOG BOX DURING THE DOWNLOAD UNTIL YOU ARE CERTAIN THAT THE FILE HAS COMPLETED THE DOWNLOAD OR YOUR DATA WILL NOT BE COMPLETE CNC Go into EDIT mode. CNC Press the [<], [SERVICE], [CHAPTER], [PARAMETER], [>], [PUNCH], [PITCH] NOTE: if you select ALL you will get both Parameters and Pitch Error ( The CNC will flash PNCH on the lower portion of the CRT. ) ( The PC will display the text and count lines until finished. ) PC Click ON OK to end this procedure. The CNC Pitch Error file exists in the drive and directory with the filename you specified. (A:\ is the floppy diskette) Series 10, 11, 12, & 15 to PC Plus 4.8 ______________________________________________________________________________ READING CNC PITCH ERROR (PC --> CNC) 1. Connect the cable to the computer and the serial port on the CNC. 2. Set up the CNC parameters in accordance with page 5 Perform the following steps on the PC and CNC as follows: CNC Press E-STOP. CNC Press the [<,] [SERVICE], [CHAPTER], [PARAMETER], [>], [READ], [ALL] keys. PC Launch PC Plus 4.8 PC Click on the SEND FILE ICON  EMBED PBrush  PC Click on the appropriate file to upload to the CNC and click OPEN ( The CNC will flash READ in the lower portion of the CRT. ) ( The PC will display the text and count lines until finished. ) CNC Power the CNC off and then on to have the new Pitch Error take effect. Series 10, 11, 12, & 15 to PC Plus 4.8 Instructions ______________________________________________________________________________ Punching CNC Offset/Geometry (CNC --> PC) 1. Connect the cable to the computer and the serial port on the CNC. 2. Set up the CNC for communications as per page 25 Perform the following steps on the PC and CNC as follows: PC Launch PC Plus 4.8 PC Click on the RECEIVE FILE ICON  EMBED PBrush  PC Type in the desired filename for CNC Parameters and click on SAVE PC DO NOT CLICK OK ON THE FILE TRANSFER DIALOG BOX DURING THE DOWNLOAD UNTIL YOU ARE CERTAIN THAT THE FILE HAS COMPLETED THE DOWNLOAD OR YOUR DATA WILL NOT BE COMPLETE CNC Select EDIT mode. CNC Press OFFSET key. CNC To output Offsets & Geometry hit softkey [OFFSET],[OPRT], [>], [PUNCH], [EXEC]. PC Click ON OK to end this procedure. The CNC Offsets & Geometry file exists in the drive and directory with the filename you specified. (A:\ is the floppy diskette) *Note: The Offset page does NOT contain a READ soft key and must be loaded into the Part Program page as a part program. You must specify a Part Program that doesnt already exist. Once loaded, you have to run the part program in order to have the Macros value loaded into memory. Then it is advised to remove that program from memory. Series 10, 11, 12, & 15 to PC Plus 4.8 Instructions ______________________________________________________________________________ Reading CNC Offsets (CNC <-- PC) *see note 1. Connect the cable to the computer and the serial port on the CNC. 2. Set up the CNC parameters in accordance with page 25. Perform the following steps on the PC and CNC as follows: CNC Select EDIT mode and turn program protect key off. CNC Press PROGRAM key. CNC Press LIB softkey to see which programs are available. CNC Hit softkey [PRGRM],[OPRT], [>], Oxxxx [READ], [EXEC]. PC Launch PC Plus 4.8 PC Click on the SEND FILE ICON  EMBED PBrush  PC Click on the appropriate file to upload to the CNC and click OPEN Series 10, 11, 12, & 15 to PC Plus 4.8 Instructions ______________________________________________________________________________ Punching CNC Macro (CNC --> PC) 1. Connect the cable to the computer and the serial port on the CNC. 2. Set up the CNC for communications as per page 25 Perform the following steps on the PC and CNC as follows: PC Launch PC Plus 4.8 PC Click on the RECEIVE FILE ICON  EMBED PBrush  PC Type in the desired filename for CNC Macros and click on SAVE PC DO NOT CLICK OK ON THE FILE TRANSFER DIALOG BOX DURING THE DOWNLOAD UNTIL YOU ARE CERTAIN THAT THE FILE HAS COMPLETED THE DOWNLOAD OR YOUR DATA WILL NOT BE COMPLETE CNC Select EDIT mode. CNC Press OFFSET key. CNC To output Macros hit softkey [OFFSET], [>], [>], [Macro}, [OPRT], [>], [PUNCH], [EXEC]. PC Click ON OK to end this procedure. The CNC Macro file exists in the drive and directory with the filename you specified. (A:\ is the floppy diskette) Series 10, 11, 12, & 15 to PC Plus 4.8 Instructions ______________________________________________________________________________ Reading CNC Macro Variables (CNC <-- PC) *see note *Note: The Macro Variables page does NOT contain a READ soft key and must be loaded into the Part Program page as a part program. You must specify a Part Program that doesnt already exist. Once loaded, you have to run the part program in order to have the Macros value loaded into memory. Then it is advised to remove that program from memory. 1. Connect the cable to the computer and the serial port on the CNC. 2. Set up the CNC parameters in accordance with page 25. Perform the following steps on the PC and CNC as follows: CNC Select EDIT mode and turn program protect key off. CNC Press PROGRAM key. CNC Press LIB softkey to see which programs are available. CNC Hit softkey [PRGRM],[OPRT], [>], Oxxxx [READ], [EXEC]. PC Launch PC Plus 4.8 PC Click on the SEND FILE ICON  EMBED PBrush  PC Click on the appropriate file to upload to the CNC and click OPEN SERIES 0 to PC Plus 4.8 Instructions ______________________________________________________________________________ CNC PARAMETER SETTINGS Set the following parameters in the Series 0 for the desired CNC port. On the SETTINGS screen, set the following: TVON = 0 ISO = 1 I/O = 0 (if using port 1), I/O = 2 (if using port 2) PWE = 1 TAPEF = 0  CNC ParameterPort 1 (M5)Port 2 (M74)00021xxxxxx1--0050--1xxxxxx1003801xxxxxxxx01xxxx055210--0250--10 -- means that this parameter has no effect for this port. x means that this bit is a "don't care" setting. Either 1 or 0 is OK. Hint: Trace the RS-232 cable from the serial port connector back to the CNC MASTER PCB (0-A/B) or MEMORY PCB (0-C) to determine if you are connected to Port 1 or Port 2. Then, label the serial port connection so it is visible from the outside!. Note: Parameters 522 & 253 are the baud rate: 10 = 4800, 11 = 9600, and 100 = 19,200. 4800 is recommended, but make sure it coincides with the PC Plus 4.8 setting. Series 0 to PC Plus 4.8 Instructions ______________________________________________________________________________ PUNCHING CNC PARAMETERS (CNC --> PC) 1. Connect the cable to the computer and the serial port on the CNC. 2. Set up the CNC parameters in accordance with page 18 Perform the following steps on the PC and CNC as follows: PC Launch PC Plus 4.8 PC Click on the RECEIVE FILE ICON  EMBED PBrush  PC Type in the desired filename for CNC Parameters and click on SAVE PC DO NOT CLICK OK ON THE FILE TRANSFER DIALOG BOX DURING THE DOWNLOAD UNTIL YOU ARE CERTAIN THAT THE FILE HAS COMPLETED THE DOWNLOAD OR YOUR DATA WILL NOT BE COMPLETE CNC Go into EDIT mode. CNC Press the [DGNOS/PARAM], [PARAM], EOB with OUTPUT/START keys. ( The CNC will flash OUTPUT in the lower right corner of the CRT. ) ( The PC will display the text and count lines until finished.) PC Click ON OK to end this procedure. The CNC Parameter file exists in the drive and directory with the filename you specified. (A:\ is the floppy diskette) Series 0 to PC Plus 4.8 Instructions ______________________________________________________________________________ READING CNC PARAMETERS (PC --> CNC) 1. Connect the cable to the computer and the serial port on the CNC. 2. Set up the CNC parameters in accordance with page 18. Perform the following steps on the PC and CNC as follows: NOTE: If all memory has been lost you may have to hand type the first 900s option parameters (from backup file) in order for the controller to recognize the RS232 port CNC Go into EDIT mode. (If cannot get edit mode try EOB when pressing INPUT at next step) CNC Press the DGNOS/PARAM, [PARAM], INPUT keys. (LSK will flash in the lower right corner of the CRT) PC Launch PC Plus 4.8 PC Click on the SEND FILE ICON  EMBED PBrush  PC Click on the appropriate file to upload to the CNC and click OPEN (The CNC will flash INPUT in the lower right corner of the CRT. ) (The PC will display the text and count lines until finished) CNC Power the CNC off and then on to have the new parameters take effect. Series 0 to PC Plus 4.8 Instructions ______________________________________________________________________________ PUNCHING CNC PART PROGRAMS (CNC --> PC) *Note make sure that Parameter 10 = xxx0xxxx NE9 (To Allow backup/restore of Part Programs in the 9000s range) Note: You MUST make sure that the program that is current in memory is still the current one after doing a Punch. In some controllers the program will be the last program that got downloaded and NOT necessary the one that was Current at the time of download. 1. Connect the cable to the computer and the serial port on the CNC. 2. Set up the CNC parameters in accordance with page 18 Perform the following steps on the PC and CNC as follows: PC Launch PC Plus 4.8 PC Click on the RECEIVE FILE ICON  EMBED PBrush  PC Type in the desired filename for CNC Part Programs and click on SAVE PC DO NOT CLICK OK ON THE FILE TRANSFER DIALOG BOX DURING THE DOWNLOAD UNTIL YOU ARE CERTAIN THAT THE FILE HAS COMPLETED THE DOWNLOAD OR YOUR DATA WILL NOT BE COMPLETE CNC Press CANCEL and RESET simultaneously to eliminate P/S 100 message. CNC Go into EDIT mode. CNC Press the [PRGRM], [LIB], Oxxxx, OUTPUT/START. { where xxxx is the desired pgm no. }. Or key in the letter O-9999 for all programs ( The CNC will flash OUTPUT on the lower portion of the CRT) ( The PC will display the text and count lines until finished) PC Click ON OK to end this procedure. The CNC Part Program file exists in the drive and directory with the filename you specified. (A:\ is the floppy diskette) Series 0 to PC Plus 4.8 Instructions ______________________________________________________________________________ READING CNC PART PROGRAMS (PC --> CNC) 1. Connect the cable to the computer and the serial port on the CNC. 2. Set up the CNC parameters in accordance with page 18 Perform the following steps on the PC and CNC as follows: CNC Press CANCEL and RESET simultaneously to eliminate P/S 100 message. CNC Go into EDIT mode. CNC Press one of the following sequences (based on options): PRGRM, [PRGRM], [I/O], [READ] keys. PRGRM, [PRGRM], [FLOPPY], [READ], 1, INPUT, [EXEC] keys. ( LSK will flash in the lower right corner of the CRT. ) PC Launch PC Plus 4.8 PC Click on the SEND FILE ICON  EMBED PBrush  PC Click on the appropriate file to upload to the CNC and click OPEN ( The CNC will flash READ in the lower portion of the CRT. ) ( The PC will display the text and count lines until finished. ) Series 0 to PC Plus 4.8 Instructions ______________________________________________________________________________ [NOT VALID ON 0-A/B controllers. Must be hand typed only] PUNCHING PMC PARAMETERS (CNC --> PC) 1. Connect the cable to the computer and the serial port on the CNC. 2. Set up the CNC parameters in accordance with page 18. Perform the following steps on the PC and CNC as follows: PC Launch PC Plus 4.8 PC Click on the RECEIVE FILE ICON  EMBED PBrush  PC Type in the desired filename for PMC Parameters and click on SAVE PC DO NOT CLICK OK ON THE FILE TRANSFER DIALOG BOX DURING THE DOWNLOAD UNTIL YOU ARE CERTAIN THAT THE FILE HAS COMPLETED THE DOWNLOAD OR YOUR DATA WILL NOT BE COMPLETE CNC Go into EDIT mode. CNC Press the DGNOS/PARAM, [DGNOS], OUTPUT/START keys. ( The CNC will flash OUTPUT on the lower right corner of the CRT. ) ( The PC will display the text and count lines until finished. ) PC Click ON OK to end this procedure. The PMC Parameter file exists in the drive and directory with the filename you specified. (A:\ is the floppy diskette) Series 0 to PC Plus 4.8 Instructions ______________________________________________________________________________ [NOT VALID ON 0-A/B controllers. Must be hand typed only] READING PMC PARAMETERS (PC --> CNC) 1. Connect the cable to the computer and the serial port on the CNC. 2. Set up the CNC parameters in accordance with page 18 Perform the following steps on the PC and CNC as follows: CNC Go into EDIT mode. CNC Disable program protection (KEY = 1). CNC Press the DGNOS/PARAM, [DGNOS], INPUT keys. ( LSK will flash in the lower right corner of the CRT. ) PC Launch PC Plus 4.8 PC Click on the SEND FILE ICON  EMBED PBrush  PC Click on the appropriate file to upload to the CNC and click OPEN ( The CNC will flash INPUT in the right corner of the CRT) ( The PC will display the text and count lines until finished) Series 16/18/21 to PC Plus 4.8 Instructions ______________________________________________________________________________ CNC and PC Parameter Setup Set the following parameters in the Series 16/18/21 for the desired CNC port. On the SETTING page set PWE to 1 Set the following parameters on the SYSTEM, [PARAM] page. EMBED MSDraw \* mergeformat -- means this parameter has no effect for this port * is a don't care Note: Parameters 103 & 113 are the baud rate: 10 = 4800, 11 = 9600, and 12 = 19,200. 4800 is recommended, but make sure it coincides with the PC Plus 4.8 setting. IF ALL DATA HAS BEEN CLEARED. THE CONTROLLER WILL DEFAULT TO 4800 BAUD AND NO CNC PARAMETERS WILL HAVE TO BE SET IF PC Plus 4.8 IS SET UP TO COMMUICATE AT 4800 BAUD. Go into [Systems] [Param] [OPRT] [>] [READ] [exec] (go to page 27 and just do the . steps for the PC) Series 16/18/21 to PC Plus 4.8 Instructions ______________________________________________________________________________ Punching CNC Parameters (CNC --> PC) 1. Connect the cable to the computer and the serial port on the CNC. 2. Set up the CNC for communications as per page 25. Perform the following steps on the PC and CNC as follows: PC Launch PC Plus 4.8 PC Click on the RECEIVE FILE ICON  EMBED PBrush  PC Type in the desired filename for CNC Parameters and click on SAVE PC DO NOT CLICK OK ON THE FILE TRANSFER DIALOG BOX DURING THE DOWNLOAD UNTIL YOU ARE CERTAIN THAT THE FILE HAS COMPLETED THE DOWNLOAD OR YOUR DATA WILL NOT BE COMPLETE CNC Select EDIT mode. CNC Press SYSTEM key. * see note CNC Hit softkeys [PARAM], [OPRT], [>], [PUNCH],[EXEC]. (Note: you might also get (ALL NON 0) The non zero options will punch only parameters that do not contain values or are all zeros. Do NOT use the Non Zero selection. Your backup will not contain the data that has zeros in them thus leaving it less than 100% reliable to use as a recovery. (You will see the parameters scroll up on the pc screen.) (The CNC will flash OUTPUT on the lower section of the CRT.) PC Click ON OK to end this procedure. The CNC Parameter file exists in the drive and directory with the filename you specified. (A:\ is the floppy diskette) Series 16/18/21 to PC Plus 4.8 Instructions ______________________________________________________________________________ Reading CNC Parameters (CNC <-- PC) 1. Connect the cable to the computer and the serial port on the CNC. 2. Set up the CNC for communications as per page 25. Perform the following steps on the PC and CNC as follows: CNC Press the E-STOP button. CNC Set PWE to 1. CNC Press SYSTEM key. CNC Hit softkeys [PARAM], [OPRT], [>], [READ], [EXEC]. PC Launch PC Plus 4.8 PC Click on the SEND FILE ICON  EMBED PBrush  PC Click on the appropriate file to upload to the CNC and click OPEN (You will see the parameters scroll up on the pc screen.) (The CNC will flash INPUT on the lower section of the CRT.) CNC Power the CNC off then on so the new parameters will take effect. Series 16/18/21 to PC Plus 4.8 Instructions ______________________________________________________________________________ Punching PMC Parameters (CNC --> PC) 1. Connect the cable to the computer and the serial port on the CNC. 2. Perform the following steps on the PC and CNC as follows: PC Launch PC Plus 4.8 PC Click on the RECEIVE FILE ICON  EMBED PBrush  PC Type in the desired filename for CNC Parameters and click on SAVE PC DO NOT CLICK OK ON THE FILE TRANSFER DIALOG BOX DURING THE DOWNLOAD UNTIL YOU ARE CERTAIN THAT THE FILE HAS COMPLETED THE DOWNLOAD OR YOUR DATA WILL NOT BE COMPLETE CNC Select EDIT mode. CNC System hard key CNC [PMC ] [ >] and select I/O. (See Note below if I/O screen is missing) CNC Select Channel 1 for Port 1 and Channel 2 for Port 2. CNC Select 4800 Baud (depending on computer setup). CNC Select Parity 0, Stop bits 1. [<] CNC Cursor down to Device [>] OTHERS CNC Set Function to WRITE. CNC Set Data kind to type desired --- PARAM. CNC Press the [>] [SPEED] softkey [<] CNC EXEC softkeys to initiate download. PC Click ON OK to end this procedure. The CNC Parameter file exists in the drive and directory with the filename you specified. (A:\ is the floppy diskette)  How to turn on PMC I/O function MDI Mode Press the SYSTEM key to the right of the CRT Press the PMC key beneath the CRT Press the PMCPRM key beneath the CRT Press the SETTING key beneath the CRT Turn Programmer Enable to 1 (YES) < left arrow two times > right arrow I/O Series 16/18/21 to PC Plus 4.8 Instructions ______________________________________________________________________________ (Data will scroll by on PC screen) Reading PMC Parameters (CNC <-- PC) Perform the following steps on the PC and CNC as follows: CNC Press the E-STOP button. CNC Set PWE to 1. CNC System hard key CNC [PMC] [>] select I/O. (See Note below if I/O screen is missing) CNC Select Channel 1 for Port 1 and Channel 2 for Port 2. CNC Select 4800 Baud. (Depending on computer setup) CNC Select Parity 0, Stop bits 1. CNC [<] Cursor down to Device [>] OTHERS CNC Set Function to READ. CNC Press the [>] [SPEED] softkey [<] CNC Press EXEC softkeys. (Executing should flash) PC Launch PC Plus 4.8 PC Click on the SEND FILE ICON  EMBED PBrush  PC Click on the appropriate file to upload to the CNC and click OPEN (The display should count up until complete.)  How to turn on PMC I/O function Press the SYSTEM key to the right of the CRT Press the PMC key beneath the CRT Press the PMCPRM key beneath the CRT Press the SETTING key beneath the CRT Turn Programmer Enable to 1 (YES) < left arrow two times right arrow I/O Series 16/18/21 to PC Plus 4.8 Instructions ______________________________________________________________________________ Punching CNC Pitch Errors (CNC --> PC) 1. Connect the cable to the computer and the serial port on the CNC. 2. Set up the computer for communications with PC Plus 4.8. 3. Set up the CNC for communications as per page 25. Perform the following steps on the PC and CNC as follows: PC Launch PC Plus 4.8 PC Click on the RECEIVE FILE ICON  EMBED PBrush  PC Type in the desired filename for CNC Parameters and click on SAVE PC DO NOT CLICK OK ON THE FILE TRANSFER DIALOG BOX DURING THE DOWNLOAD UNTIL YOU ARE CERTAIN THAT THE FILE HAS COMPLETED THE DOWNLOAD OR YOUR DATA WILL NOT BE COMPLETE CNC Select EDIT mode. CNC Press SYSTEM key. * see note CNC Hit softkeys [>], [PITCH], [OPRT], [>], [PUNCH],[EXEC]. (Note: Not all machines use . Pitch Error) PC Click ON OK to end this procedure. The CNC Parameter file exists in the drive and directory with the filename you specified. (A:\ is the floppy diskette) Series 16/18/21 to PC Plus 4.8 Instructions ______________________________________________________________________________ Reading CNC Pitch Error (CNC <-- PC) 1. Connect the cable to the computer and the serial port on the CNC. 2. Set up the CNC for communications as per page 25. Perform the following steps on the PC and CNC as follows: CNC Press the E-STOP button. CNC Set PWE to 1. CNC Press SYSTEM key. CNC Hit softkeys [>], [PITCH], [OPRT], [>], [READ],[EXEC]. PC Launch PC Plus 4.8 PC Click on the SEND FILE ICON  EMBED PBrush  PC Click on the appropriate file to upload to the CNC and click OPEN Series 16/18/21 to PC Plus 4.8 Instructions ______________________________________________________________________________ Punching CNC Part Programs (CNC --> PC) *Note make sure that Parameter 3202 = xxx0xxx0 NE9 & NE8 (To Allow backup/restore of Macros 8000 & the 9000s part programs) Note: You MUST make sure that the program that is current in memory is still the current one after doing a Punch. In some controllers the program will be the last program that got downloaded and NOT necessary the one that was Current at the time of download. 1. Connect the cable to the computer and the serial port on the CNC. 2. Set up the CNC for communications as per page 25 Perform the following steps on the PC and CNC as follows: PC Launch PC Plus 4.8 PC Click on the RECEIVE FILE ICON  EMBED PBrush  PC Type in the desired filename for CNC Parameters and click on SAVE PC DO NOT CLICK OK ON THE FILE TRANSFER DIALOG BOX DURING THE DOWNLOAD UNTIL YOU ARE CERTAIN THAT THE FILE HAS COMPLETED THE DOWNLOAD OR YOUR DATA WILL NOT BE COMPLETE CNC Select EDIT mode. CNC Press PROG key. CNC To output all programs [OPRT], [>], [PUNCH], [O-9999] [EXEC]. (You will see the program scroll up on the pc screen.) (The CNC will flash OUTPUT on the lower section of the CRT.) PC Click ON OK to end this procedure. The CNC Parameter file exists in the drive and directory with the filename you specified. (A:\ is the floppy diskette) Series 16/18/21 to PC Plus 4.8 Instructions ______________________________________________________________________________ Reading CNC Part Programs (CNC <-- PC) NOTE: You MUST make sure that after you have loaded all part programs that the current program for the machines part is in memory NOTE: Make sure that parameter 3201 bit 6 (NPE) is on. Otherwise you will loose the rest of a program when you upload if it contains M99, M02 OR M30 before the end of the program. NOTE: make sure that Parameter 3202 = xxx0xxx0 (To Allow backup/restore of Macros 8000 & the 9000s part programs) 1. Connect the cable to the computer and the serial port on the CNC. 2. Set up the CNC parameters in accordance with page 25. Perform the following steps on the PC and CNC as follows: CNC Select EDIT mode and turn program protect key off. CNC Press PROGRAM key. CNC Hit softkeys [PRGRM],[OPRT], [>], [READ], [EXEC]. PC Launch PC Plus 4.8 PC Click on the SEND FILE ICON  EMBED PBrush  PC Click on the appropriate file to upload to the CNC and click OPEN (You will see the program scroll up on the pc screen.) (The CNC will flash INPUT on the lower section of the CNC.) Series 16/18/21 to PC Plus 4.8 Instructions ______________________________________________________________________________ Punching CNC Offset/Geometry (CNC --> PC) 1. Connect the cable to the computer and the serial port on the CNC. 2. Set up the CNC for communications as per page 25 Perform the following steps on the PC and CNC as follows: PC Launch PC Plus 4.8 PC Click on the RECEIVE FILE ICON  EMBED PBrush  PC Type in the desired filename for CNC Parameters and click on SAVE PC DO NOT CLICK OK ON THE FILE TRANSFER DIALOG BOX DURING THE DOWNLOAD UNTIL YOU ARE CERTAIN THAT THE FILE HAS COMPLETED THE DOWNLOAD OR YOUR DATA WILL NOT BE COMPLETE CNC Select EDIT mode. CNC Press Offset/settings key. CNC To output Offsets & Geometry hit softkey [offset],[OPRT], [>], [PUNCH], [EXEC]. PC Click ON OK to end this procedure. The CNC Parameter file exists in the drive and directory with the filename you specified. (A:\ is the floppy diskette) Series 16/18/21 to PC Plus 4.8 Instructions ______________________________________________________________________________ Reading CNC Offset/Geometry (CNC <-- PC) 1. Connect the cable to the computer and the serial port on the CNC. 2. Set up the CNC parameters in accordance with page 25. Perform the following steps on the PC and CNC as follows: CNC Select EDIT mode and turn program protect key off. CNC Press Offset key. CNC Hit softkeys [Offset],[OPRT], [>], [READ], [EXEC]. PC Launch PC Plus 4.8 PC Click on the SEND FILE ICON  EMBED PBrush  PC Click on the appropriate file to upload to the CNC and click OPEN (You will see the program scroll up on the p/c screen.) (The CNC will flash INPUT on the lower section of the CNC.) Series 16/18/21 to PC Plus 4.8 Instructions ______________________________________________________________________________ Punching CNC Macro Variables (CNC --> PC) 1. Connect the cable to the computer and the serial port on the CNC. 2. Set up the CNC for communications as per page 25 Perform the following steps on the PC and CNC as follows: PC Launch PC Plus 4.8 PC Click on the RECEIVE FILE ICON  EMBED PBrush  PC Type in the desired filename for CNC Parameters and click on SAVE PC DO NOT CLICK OK ON THE FILE TRANSFER DIALOG BOX DURING THE DOWNLOAD UNTIL YOU ARE CERTAIN THAT THE FILE HAS COMPLETED THE DOWNLOAD OR YOUR DATA WILL NOT BE COMPLETE CNC Select EDIT mode. CNC Press Offset/settings > Macro key. CNC To output Macros hit softkey [OPRT], [>], [PUNCH], [EXEC]. PC Click ON OK to end this procedure. The CNC Parameter file exists in the drive and directory with the filename you specified. (A:\ is the floppy diskette) *Note: The Macro page does NOT contain a READ soft key and must be loaded into the Part Program page as a part program. You must specify a Part Program that doesnt already exist. Once loaded, you have to run the part program in order to have the Macros value loaded into memory. Then it is advised to remove that program from memory. Series 16/18/21 to PC Plus 4.8 Instructions ______________________________________________________________________________ Reading CNC Macro Variables (CNC <-- PC) *see note 1. Connect the cable to the computer and the serial port on the CNC. 2. Set up the CNC parameters in accordance with page 25. Perform the following steps on the PC and CNC as follows: CNC Select EDIT mode and turn program protect key off. CNC Press PROGRAM key. CNC Press LIB softkey to see which programs are available. CNC Hit softkey [PRGRM],[OPRT], [>], Oxxxx [READ], [EXEC]. PC Launch PC Plus 4.8 PC Click on the SEND FILE ICON  EMBED PBrush  PC Click on the appropriate file to upload to the CNC and click OPEN The following diagram is a pinout of a "null modem" cable that is used between GE Fanuc CNC products and a DB-25-pin male Serial Port. The personal computer may require a DB-25 (female) connector or DB-9 (female) connector instead of the DB-25 (male) on one side. Check your computer before making or purchasing a cable.   Restoring the PMC Ladder Program Using Fladder and the SRAM Card (Windows Mode) Once youve made your changes and compiled PC Tab down to off-line Function, ENTER PC [F5] for I/O, then press PC [F5] for Memory Card PC [F1] for Write PC Laptop ----> Memory Card Type in name of file on the SRAM Card including the drive letter. Example. E:PMC-RB.LAD Take SRAM Card out of PC and place in CNC CNC Turn PWE on CNC [System] [PMC][>] [I/O] (See note if I/O is missing) CNC Cursor down to [Device] [>] CNC [M-Card] [READ] [Exec] After Transfer is complete CNC [<] [RUN] to restart the Ladder To make changes permanent to the PMC after loading from SRAM Hit the E-Stop button [I/O] screen Arrow down to [DEVICE] [F-ROM] [EXEC]  How to turn on PMC I/O function Press the PMCPRM key beneath the CRT Press the SETTING key beneath the CRT Turn Programmer Enable to 1 < left arrow two times > right arrow I/O CNC Backup & Restore using Boot Function: 16/18/21B Control Upon power up press and hold the two soft keys on the bottom right of the CRT.  Insert SRAM card into Fanuc Controller. Boot Function  SYSTEM MONITOR MAIN MENU 60M1-01 1. SYSTEM DATA LOADING 2. SYSTEM DATA CHECK 3. SYSTEM DATA DELETE 4. SYSTEM DATA SAVE 5. SRAM DATA BACKUP 6. MEMORY CARD FILE DELETE 7. MEMORY CARD FORMAT 10.END *** MESSAGE *** SELECT MENU AND HIT SELECT KEY. [ SELECT ][ YES ][ NO ][ UP ][ DOWN ] To Save All Battery Backed up Memory Press [DOWN] to [SRAM DATA BACKUP] [SELECT] [SRAM BACKUP] [SELECT] [YES] After SRAM Backup complete [SELECT] [DOWN] to [END] [SELECT] [DOWN] to [END] [SELECT] [YES] To Restore All Battery Backed up Memory Press [DOWN] to [SRAM DATA BACKUP] [SELECT] [DOWN] to [RESTORE SRAM] [SELECT] [YES] After SRAM Restore complete [SELECT] [DOWN] to [END] [SELECT] [DOWN] to [END] [SELECT] [YES] To Save All Users Files that are stored on FLASH ROM Press [DOWN] to [SYSTEM DATA SAVE] [SELECT] and try to SAVE each file, you will get an error when you try to save a System File but will be successful when you try to back up Users Files [SLECT EACH FILE] [SELECT] [YES] After SRAM Backup complete [SELECT] [DOWN] to [END] [SELECT] [DOWN] to [END] [SELECT] [YES] To Restore All Users Files that are stored on FLASH ROM Press [DOWN] to [SYSTEM DATA LOADING] [SELECT] [DOWN] to [NON SRAM FILES] [SELECT] [YES] After SRAM Restore complete [SELECT] [DOWN] to [END] [SELECT] [DOWN] to [END] [SELECT] [YES] To Backup/Restore using the All I/O Screen. (Your controller may or may not have this option) Please note that this screen does not have access to ALL data that is on the SRAM SMD Module. Therefore it is recommended that you use this function only with the memory card. If you choose to use the RS232 port, you risk loosing important data. (Pitch Error, PMC parameters, etc.) CNC SRAM Backup using the Memory Card: This will backup and restore all CNC Data that is stored on the SRAM SMD Module. The file that this produces is identical to the Boot Functions E-Stop [System] Hardkey [>] [>] [All I/O] [M-Card] [OPRT] [Save] [Exec] Press the RESET key after saving CNC SRAM Restore using the Memory Card: E-Stop [System] Hardkey [>] [All I/O] [>] [M-Card] [OPRT] [Load] [Exec] You will have to turn off power and turn it back after loading the CNC data Beta Drive Backup & Restore procedure The Beta drives parameters are NOT part of the CNC Parameters and MUST be backed up separately. To get to the punch/read screen for the Beta drive: Go into SYSTEM, press the > key till you see PMM this is where the Beta parameters are stored. Press the PMM soft key, press system soft key then param soft key, oprt key then > until you see the punch & read soft keys. To Backup parameters: NOTE: To save (READ) Beta parameters you must first rename or remove the existing program #9000 from the part programs if there is one. When you do a READ in the Beta parameters, the controller creates a part program #9000. This is established by CNC parameter #8760. Set this value to 8980 (The Fanuc controller will add 20 to this making the output program #9000) To Restore the Beta parameters: Go into system, press the > key till you see PMM this is where the Beta parameters are stored. Press the PMM soft key, press system soft key then param soft key, oprt key then > till you see the punch & read soft keys. NOTE: To load (PUNCH) Beta parameters you must have program #9000 in the program area. Be sure that this part program actually contains the parameters for the Beta drive. 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