Engine Assembly – Dismantle and Assemble (engine …
2,0 DOHC-16V engine
Engine Assembly ? Dismantle and Assemble (engine removed) (21 134 8)
Special Tools
15-030A Universal flange-holding wrench
21-146C Mounting plate
PZ21146C
15030A
16-067 Locator for clutch disc
21-147 Remover for vibration damper
16067
21-023 Universal mounting spindle for assembly stand
21147
21-540 Angle gauge
21540
21023
21-031B Mounting bracket
21031B
21-036A Remover for pilot bearing
21036A
21-044A Installer/locator for pilot bearing/clutch disc
21044A
Materials Plastigage
Sealer Loctite 518 Sealer Hylosil 502
Obtainable through: Replacement Services Limited, 16, Euston Street, Freemans Industrial Estate, Leicester LE2 7ST
WSK-M2G348-A5
WSK-M4G320-A
Workshop Equipment Assembly stand
21-141 Installer for radial oil seal
21141
Proprietary Tools
Dial gauge Magnetic fixture Piston ring compressor Oil filter strap wrench
Dismantle
1. Preparatory measures. S Drain off the engine oil. S Remove the oil dipstick tube.
09/97
Scorpio '95
00-01-1
2,0 DOHC-16V engine
2. Detach the engine mounting bracket with the engine mounting.
S2102030
21?146
S2102018
3. Attach the engine to the assembly stand. 21?103A
4. Detach the bracket.
S2102019
5. Detach the EGR system.
S2102026
09/97
Scorpio '95
00-01-2
S2102027
S2102028
S2102031
M2101218
09/97
2,0 DOHC-16V engine 6. Detach the inlet manifold bracket from
the engine.
7. Detach the alternator and bracket.
8. Detach the engine mounting bracket with the engine mounting.
9. Detach the crankshaft position sensor (CKP sensor).
10. Detach the oil filter.
11. Detach the clutch.
Scorpio '95
00-01-3
21?147
J2101060
2,0 DOHC-16V engine
12. Detach the crankshaft belt pulley/vibration damper.
S Immobilise the flywheel using Special Tool 21-168.
S Remove the bolt. S Pull it off using the special tool.
13. Detach the flywheel. S Remove the bolts. S Remove the flywheel.
J2101059
3 1
14. Detach the crankcase breather (PCV) tube.
1 Detach the bracket from the cylinder head.
2 Disconnect the tube from the inlet manifold.
3 Lever it off exhaust manifold.
IAR2101161
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2 Scorpio '95
00-01-4
2,0 DOHC-16V engine
15. Remove the spark plugs. S Detach the ignition coil cover. S Disconnect the spark plug connectors. S Remove the ignition coils (two bolts each). S Remove the spark plugs.
S2102032
J2101061
S2102021
09/97
16. Detach the engine lifting eyes. 17. Detach the cylinder head cover (eleven
bolts and four nuts).
18. Detach the upper timing chain cover.
Scorpio '95
00-01-5
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