Wiring Schematics Club Car DS Golf Cars

[Pages:4]1551 S. Vineyard Avenue Ontario, CA 91761 (909) 923-1973

Wiring Schematics Club Car DS Golf Cars

REV. E

NOTICE: This drawing is the property of Hi Performance Electric Vehicle Systems Inc., and/or its subsidiaries and affiliates

(individually and collectively "HPEVS"), and contains highly proprietary, confidential, and trade secret information of HPEVS. The recipient of this drawing agrees (a) to use the information contained herein for the purpose for which it was furnished by HPEVS (b) to return this drawing upon HPEVS request. This notice shall appear on any complete or partial reproduction of this drawing.

KEY SWITCH

R1

AMP 776164-1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

TO BRAKE LIGHTS

87

30

BRAKE 85

86

LIGHTS

RELAY

12V IN

KSI N/C BRAKE RELAY BACK UP BUZZER N/C MAIN CONTACTOR COIL I/O GROUND

BLUE 18 AWG

ORANGE 18 AWG GRAY 18 AWG

ORANGE/ WHITE18 AWG BLACK/ BLUE 18 AWG

MOTOR TEMP SENSOR PEDAL INTERLOCK MENU BUTTON BRAKE SWITCH GOLF / STREET SWITCH COIL RETURN N/C

YELLOW/ BLACK 18 AWG GREEN 18 AWG WHITE/ RED 18 AWG PURPLE 18 AWG BROWN 18 AWG BLUE/ WHITE 18 AWG

POT HIGH

BLACK/ WHITE 18 AWG

POT WIPER N/C

YELLOW/ WHITE 18 AWG

POT LOW N/C N/C N/C

PURPLE/ WHITE 18 AWG

FOWARD N/C N/C

WHITE 18 AWG

12V POWER CNTRL 5V POWER CNTRL N/C

RED/ BLUE 18 AWG RED/WHITE 18 AWG

TX SERIAL RX SERIAL N/C

GREY/ BLUE 18AWG GREEN/ WHITE 18 AWG

ENCODER PHASE A

TAN/BLACK 18 AWG

ENCODER PHASE B

TAN 18 AWG

REVERSE

YELLOW 18 AWG

N/C

NOTES:

N/C (*1) BLACK AND WHITE NOT USED ON 2 WIRE POT. SELECT TYPE 3 PARAMETER.

(*2) NORMALLY CLOSED SWITCH. OPEN FOR PARK. IF SWITCH NOT USED, RED/YELLOW WIRE IS CONNECTED TO BLUE.

(*3) MENU BUTTON IS OPTIONAL USE WITH DISPLAY. NORMALLY OPEN; MOMENTARY

(*4) REMOVE ANY DIODES OR RESISTOR FROM MAIN CONTACTOR.

(*5) USE 400A FUSE IN 650 SYSTEM. USE 300A FUSE IN 350 SYSTEM.

(*6) NORMALLY CLOSED. CONTACTS MUST BE CLOSED WHEN BRAKE PEDAL IS PRESSED; OPEN WHEN BRAKE PEDAL IS NOT PRESSED.

(*7) MOTOR TEMP SENSOR NOT USED FOR GOLF CART APPLICATION.

(*8) SPLICE S4 TO BE PERFORMED BY THE END USER.

BLUE 18AWG

BLUE 18AWG

RED 18AWG

FOWARD

RED/ YELLOW 18AWG

BLUE 18AWG

REVERSE

PARK SWITCH (NOTE *2)

FORWARD / REVERSE SWITCH

KSI

BLUE 18AWG

BACK UP BUZZER

S3

BLUE 18AWG

S4 (NOTE *8)

+48V OR 72V

10A

S2

BLUE 18AWG

BRAKE SWITCH (NOTE *6)

MENU BUTTON (NOTE *3)

POT HIGH POT WIPER POT LOW

B

A

C

R2

DEUTSCH DT-06-3S

R3

DEUTSCH

1

2

DT-06-2S

THROTTLE MODULE

BLUE 18AWG

+

-

GOLF / STREET

SWITCH

+A1

MAIN CONTACTOR (NOTE *4)

-A2

400A (NOTE *5)

B +

B W

35 PIN CONNECTOR (SEE R1)

U

V

S1

I/O GROUND

BLACK/ BLUE 18 AWG

8

TX SERIAL

GREY/ BLUE 18AWG

12V POWER CNTRL RED/ BLUE 18 AWG

6

DISPLAY

5

RX SERIAL

GREEN/ WHITE 18 AWG 1

R6

MOLEX MINI FIT JR 39-01-2080

Note: Pins 2, 3, 4, & 7 are not connected

P4

DEUTSCH

DTM-04-6P

MOTOR ENCODER

RED/ WHITE 18 AWG

CABLE 1 1 RED/ WHITE 22 AWG

R5

W MOLEX SL SERIES V U

50-57-9405

1

BLACK/ BLUE 18 AWG

2 2 BLACK/ BLUE 22 AWG

N/C 2

MOTOR ENCODER

TAN 18 AWG

TAN 22AWG 33

TAN/ BLACK 18 AWG

4 4 TAN/ BLACK 22 AWG

BLACK/ BLUE 18 AWG

5 5 BLACK 22 AWG

YELLOW/ BLACK 18 AWG 6 6 PURPLE 22 AWG

R4

DEUTSCH DTM-06-6S

3

4

5

MOTOR TEMP SENSOR (NOTE *7)

MOTOR

CAD TYPE VISIO

OPER. NO.

CAD LOC. UNIT

DESIGN

DETAIL

CHECKED

SAFETY

SCALE NONE

DATE 12/29/10

CAD FILE

DRAWING

1010-CLUBCAR-001

TITTLE

CLUB CAR SYSTEM SCHEMATICS

REVISION E SHEET 1 OF 1

DRW SIZE B

HPEVS

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