Toyota Boshoku Report 2008

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April 1, 2007- March 31, 2008



02 03-04 05 06 07

09-10 11-14 15-18

19-22 23-25


29 30-31 32 33 34 35 36-39 40-42 43

Message from the Chairman and President TOYOTA BOSHOKU REPORT 2008 Management Highlights Our Involvement with the Society Highlights Our Involvement in the Environment Highlights

Management and Businesses

About Toyota Boshoku Interview with the President Results of our efforts to implement fiscal 2007's policies Fiscal 2007 Policy - Strategic subject 1 Boosting technical planning and advanced development capacity

Fiscal 2007 Policy - Strategic subject 2 Human resources development and improving workplace strength

Fiscal 2007 Policy - Strategic subject 3 Reinforcing revenue-earning structure and securing consolidated profits

Special Feature: Revolutionary pressing technology to bring us closer to world-beating processing speed and precision Business Overview Interior Components Business Filtration and Power Train Components Business Textiles, Exterior Components and Other Business Performance in fiscal 2007 by region

Our Involvement with the Society

CSR Activities in Fiscal 2007 Corporate Philosophy / Vision / TB Way/ Global Management / Corporate Governance Compliance Our Involvement with Our Customers Our Involvement with Our Shareholders and Investors Our Involvement with Our Suppliers Our Involvement with Our Employees Our Involvement with the Local Communities Reforestation Activities (Kashimo, Nakatsugawa City, Gifu Prefecture)

45 46-47 48 49 50 51 52 53 54

55 56

57 58 59


63-66 67-68 69 70-72 73 74-88 89

90 91 92 93-94

Our Involvement in the Environment

Fiscal 2007 Environmental Preservation Activities Results of Environmental Activities in fiscal 2007 Earth Charter / Promotion System / Consolidated Environmental Management Environmental Education / Environmental Communications / Status of Acquiring ISO 14001 Certification Environmental Risk Management / Environmental Accounting Eco-friendly Development and Design Linking Business with the Environment Prevention of Global Warming Management of Chemical Substances / Reducing Emissions of Substances Regulated Under PRTR / Management of Chemical Substances in Production Processes Reductions in Emissions Streamlining of Logistics / Reduction of CO2 Emissions in Logistics / Reductions in Packing and Packaging Material Use Water Resource Conservation / Soil and Groundwater Purification / PCB Storage Conditions Environmental Information by Site Third-Person View

Financial Data

10-Year Financial Summary (Net Sales, Operating Income, Net Income, Total Net Assets, etc.) Breakdown of Net Sales (4 years) Sales by Geographical Segments (4 years) Managements Discussion and Analysis of Financial Conditions and Operating Results Consolidated Balance Sheets Consolidated Statements of Income Consolidated Statements of Changes in Net Assets Consolidated Statements of Cash Flows Notes to Financial Statements Report of Independent Auditors

Corporate Data

Top Management Corporate Organization Network in Japan Overseas Network

Founded by

Toyoda Precept

Sakichi Toyoda (Established in 1935)


January 1918 Toyoda Boshoku Corporation was founded

November 1943 Merged with Toyota Motor Co., Ltd. (Now Toyota Motor Corporation)


1950 Became independent from Toyota Motor Co., Ltd. (Now Toyota Motor Corporation) as the Minsei Spinning Co., Ltd.

August 1967 Changed name to Toyoda Boshoku Corporation

October 2000 Merged with Toyota Kakoh Co., Ltd.

October 2004 Merged with Araco Corporation's automotive interior division and with Takanichi Co., Ltd. Changed name to Toyota Boshoku Corporation


Message from the Chairman and President

Chairman Tokuichi Uranishi President Shuhei Toyoda

We'd like to take this opportunity to thank you for your continued support.

2008 marks a major milestone in Toyota Boshoku's history, with the company entering its 90th year in business since the "Toyoda Boshoku Corporation" got its start in as a corporate entity established by founder Sakichi Toyoda in 1918.

Throughout this period, we have devoted our energies to advancing manufacturing, showing the company's spirit of "contributing to society by furnishing products that are useful to the customer, whenever the customer needs them, and at an affordable price."

Now as we make the major shift in focus from the spinning and weaving that comprised our original business field to our continually developing automotive parts manufacturing business, we are constantly taking on the challenge of developing new technologies and new products.

Our corporate activity expanded tremendously in the year ended March 31, 2008, with favorable trends that included an increase in sales to 1,233.7 billion yen and a rise in ordinary income to 65.6 billion yen*. This resulted in our highest sales and ordinary income figures since the Group started issuing consolidated statements in 1999.

Indicates figures rounded off at 100 million yen.

Our Group's objective is to "become a truly global company that flourishes in each key region of the world as a top-tier global interior systems supplier and filter manufacturer" by the middle of the next decade.

To establish the basis for this, we have placed priority on the concept of our "Second Founding," actively working to strengthen measures both to forge a solid footing and to institute forward-looking policies for future development. At the same time, we are strengthening our corporate governance system and the development of human resources needed to support these measures.

The Group's approach to environmental preservation involves an emphasis on activities that help achieve a "sustainable society" with a focus on curbing global warming, reducing environmentally hazardous substances, and recycling resources.

Building on the basic philosophy of "promoting corporate growth while fulfilling our responsibilities as a good corporate citizen," we strive to progress as a company trusted and relied upon by all stakeholders and increase corporate value.

We sincerely hope to continue to receive the guidance and support of all in the future as well.

July, 2008





Policy of Editing The "Toyota Boshoku Report" issued by the Toyota Boshoku Corporation combines in a single volume the "Annual report" and "Environmental and Social Report," which were previously published separately. It covers the activities of the company for fiscal 2007. In compiling this report, we have placed particular focus on accounts that provide a better understanding of the "PDCA Cycle (Plan-Do-Check-Act Cycle)" concept our company uses. This report also contains as full an account as possible of our unmet objectives in "Our Involvement with the Environment," including the factors involved and

Highlighted Content

the steps we intend to take in the future. We have endeavored not only to report the results of the company's efforts in fiscal 2007, but also the objectives for fiscal 2008. Note on Editing Techniques We have basically edited the material for brevity and easier understanding. Furthermore, we have arranged the material in the "Management and Businesses," "Our Involvement with the Society," and "Our Involvement in the Environment" sections that provide more details on these matters, as shown in the following figure, to make it easier to find information in these sections.

Our Involvement in the Environment

Our Involvement in the Environment

Our Involvement in the Environment

Fiscal 2007 Environmental Preservation Activities

Toyota Boshoku regards preservation of the global environment with a view toward the realization of a sustainable society as one of its corporate social responsibilities. Accordingly, the company strives to reduce environmental impact in all aspects of its business activities. Below is a report of the environmental preservation activities we took in fiscal 2007.

Working aggressively to meet the fiscal 2007 goals in the Y2010 Environmental Action Plan

The Toyota Boshoku Group undertakes environmental preservation activities in line with the TOYOTA BOSHOKU Earth Charter, (details on p. 48) established in 2004. In fiscal 2005, the company established the Y2010 Environmental Action Plan (details on p. 46) as a specific initiative and shared it with the entire group. The Y2010 Environmental Action Plan sets action items and targets in four areas: (1) prevention of global warming; (2) reduction of substances of concern; (3) recycling of resources; and (4) environmental management. In fiscal 2007, the Environmental Committee, chaired by the company president, took the lead in taking aggressive action toward the achievement of the fiscal 2007 goals in the Y2010 Environmental Action Plan.

Strengthening environmental preservation initiatives at each site steadily producing results

In fiscal 2007, Toyota Boshoku made efforts to reduce CO2 (carbon dioxide) emissions, substances of concern, waste material, and emissions and to conserve resources. These efforts included minimizing energy consumption through the introduction of simple and compact production lines at each site, the yokoten of energy-saving improvements, the elimination of muri, muda, and mura, the improvement of productivity, and other such initiatives. The company also worked to make community contributions through

environmental preservation activities (details on p. 41), in

addition to our tree planting activities (details on p. 43). One

example is the signing of an agreement with the city of

Nakatsugawa in Gifu Prefecture in January 2008

"Reforestation with Corporations: the Toyota Boshoku Group

'Kankyo no Mori (Environmental Forest)' at Kashimo".

Despite taking aggressive action, in fiscal 2007 the company

did not achieve its voluntary targets for CO2 emissions,

packaging materials use, and volume of emissions. This was

due to factors including production that exceeded the

planned volume and new orders. (Goals of the 2010

Environmental Action Plan for CO2 emissions and packaging

materials use were achieved.)

The application of best practices at other organizations.

Strengthening and enhancing environmental preservation by promoting TB-EK activities Toyota Boshoku believes that environmental initiatives that go beyond the traditional framework are needed to achieve a future low carbon society in 2020 and beyond. Accordingly, in fiscal 2007 the company started the Toyota Boshoku Environment Kaizen (TB-EK) activities in order to break down the framework of plant and department, promote initiatives that link environmental targets to overall business activities, and propel our corporate citizenship activities forward. In this way, Toyota Boshoku is aspiring to be a truly environmentally friendly company that pays due consideration to the environment throughout the entire chain of events in the production of products, from development and design through construction, production, and distribution. The company is committed to helping achieve harmony between society and nature and balance between the environment and economy. In fiscal 2008, Toyota Boshoku aims to forge a solid footing for these TB-EK activities, advance environmental preservation activities around the axis of TB-EK, and achieve the fiscal 2008 goals set out in the Y2010 Environmental Action Plan.

Environmental initiatives with the aim of being a truly environmentally friendly company

STEP3 High

Consideration of the natural environment (Balance between the environment and economy)


Harmony between society and the environment

Enjoyment of environmental and cost benefits

Evaluation Importance item Development


Environmental aspects

Production Environmental








Environmental priority


Environmental consideration in product development and production methods


Balance between the environment and economy

Breakdown of cost barriers








Environmental Environmental




Environmental consideration in production phases

Pursuit of cost benefits

Elimination of muri, muda, and mura in normal operations

(Improvement of productivity, reduction of CO2 emissions, and reduction of other emissions)


Cost priority







45 TOYOTA BOSHOKU REPORT 2008 Our Involvement in the Environment

Our Involvement in the Environment

Environmental Management

Results of Environmental Activities in fiscal 2007

Results of Environmental Activities in fiscal 2007 In fiscal 2005, the company established its Y2010 Environmental Action Plan, which is an action plan for environmental activities from fiscal 2006 to fiscal 2010. In the Y2010 Environmental Action Plan, action plans and target amounts are established in the aspects of development and design, production and logistics,

management, and cooperation with society; respectively for the following: 1) prevention of global warming, 2) reduction of substances of concern, 3) recycling of resources, and 4) environmental management. In fiscal 2007, the second year of the plan, we actively promoted such activities. The result of the each item is as follows.

Production and logistics Development and design

Status of Environmental Measures in fiscal 2007

1. Prevention of Global Warming 2010 Action Items

(Legend of self-evaluation: : achieved, ?: 90% to 99% or more achieved, : achieved, but less than 90%)

2007 Initiatives Policy/Goals

Action Results



1) Extra lighter weight of automobile parts to improve fuel efficiency

1) Development of lightweight, highly rigid door trim material

1) Adoption of lightweight foam material in the door trim

2) Promotion of the development of new

1) Development of products related to fuel cells

1) Fuel Cells: Development of products related to

product/new technology to correspond to exhaust emissions standard, clean-energy


vehicle, and diversified use of energy

3) Global reduction of CO2 emissions in the production activities of each country and region (Expansion of activities to include offices and other sites which are nonproduction division)

4) Reduction of CO2 emissions in logistics






Emission 87,790t-CO2




CO2 Production

Basic Unit 12.7t-CO2/100 million yen 11.47t-CO2/100 million yen



Consolidated Basic Unit 17.2t-CO2



Logistics Independent Emission 6,691t-CO2


1 Goals of the Y2010 Environmental Action Plan were achieved. Voluntary targets were not achieved.

2. Reduction of Substances of Concern

(Legend of self-evaluation: : achieved, ?: 90% to 99% or more achieved, : achieved, but less than 90%)

2010 Action Items

2007 Initiatives Policy/Goals

Action Results



Development and design

5) Promotion of management and further

1) Substitution of lead in bearings

1) Completed switchover to lead-free bearings

reductions in the use of substances of concern (SOC)

2) Completed switchover to SOC-free parts in each country (four SOCs)

2) Completed switchover to SOC-free parts (four SOCs)

Eliminated use of SOCs (lead, mercury, cadmium and hexavalent chromium, etc.) globally

Reduction of VOC2 inside the cabin

3) Development of technology to substitute substances of very high concern (SVHC) in the REACH4 regulation

4) Achievement of target level of VOCs in parts

3) Surveyed use of SVHC candidates and studied alternative technologies

4) Implemented VOC evaluations in new vehicles subject to targets


2, VOC: Volatile Organic Compounds

4, REACH: Registration, Evaluation, Authorization and Restriction of Chemicals. A regulation that establishes restrictions on the sale and use in products of approximately 30,000 chemical substances distributed in Europe in quantities of one ton or more per year that have been confirmed as hazardous in human toxicity studies.


6) Reduction of the discharge of substances subject to the PRTR3 law and VOC

3, PRTR: Pollutant Release and Transfer Register



Emission of substances subject to PRTR

Independent Discharge volume

(PBM 149t

Results 135t



Color-Coded by Category

TOYOTA BOSHOKU REPORT 2008 Our Involvement in the Environment 46


Structure of this Report This report includes six main sections. Section 1 presents the company's highlights in fiscal 2007. Here you will find a collection of material focusing on data that provides an overall grasp of our efforts over the previous year. Section 2 describes the company's management and businesses. This section includes an interview with the President (p.11-14), a special subsection introducing our latest technologies (p.19-22), and the company's plans, efforts, and business results for fiscal 2007. Section 3 reports on our involvement with society. This section explains our CSR policies and provides more detailed descriptions of specific activities. Section 4 describes the company's approach to our involvement in the environment. Included here are descriptions and evaluations of our action policies and activities, along with our objectives for fiscal 2008. Section 5 contains company financial data, and Section 6 presents our corporate data. Organizations Covered in this Report The information in this report applies to the Toyota Boshoku Corporation and our group companies. Our main consolidated subsidiaries and affiliates are described on p.92-94. The information contained in this report applies basically only to Toyota Boshoku Corporation, with certain material applying to the Toyota Boshoku Group also included. Scope of this Brochure This brochure contains performance data for fiscal 2007 (April 1, 2007-March 31, 2008). While the information on corporate activities is based primarily on activities during fiscal 2007, some material on previous or later activities is also included. We have endeavored to incorporate recent trends to the greatest extent possible. Cautionary Statement with Respect to

Forward-Looking Statements This Toyota Boshoku Report contains forecasts and expectations that relate to Toyota Boshoku's future plans and strategies and its expected future financial results. These statements are not based on actual results from the past. Rather, they are estimates based on assumptions and opinions that have been formed by the company from the information available to it at the time of writing. They also involve risks and uncertainties relating to economic

trends, the severe competition affecting the automobile industry, and changes in global demand, taxation regulations, laws, systems, natural disasters, and other matters. Accordingly, the reader should be aware of the possibility that actual results may differ from the company's forecasts. Referenced Guidelines In compiling this brochure, we have made reference to the following guidelines. Ministry of the Environment's "Environmental Reporting

Guidelines: Towards a Sustainable Society (2007 Edition)"

GRI (Global Reporting Initiative) "Sustainability Reporting Guidelines 2002"

Ministry of the Environment's "Environmental Accounting Guidelines (2005 Edition)"

Note on Past Published Reports Until 2006, we annually published the "Annual Report" and "Environmental and Social Report." In these reports, we released information for the previous fiscal year. Since 2007, the "Annual Report" and "Environmental and Social Report" have been combined and issued together in the "Toyota Boshoku Report." Information for fiscal 2006 was covered in the "Toyota Boshoku Report 2007" issued on November 27, 2007. Publishing of Next Report The "Toyota Boshoku Report 2009," which will contain information on our work during fiscal 2008, is planned to publish around the autumn of 2009. Survey Request Toyota Boshoku wishes to continue improving the content of the "Toyota Boshoku Report." Please feel free to visit our website to provide us with your candid thoughts and opinions. Comments and Questions: Toyota Boshoku Corporation Public Affairs Div. 1-1 Toyoda-cho, Kariya-shi, Aichi 448-8651 TEL: +81-566-26-0301 FAX: +81-566-26-0400

Please note that the website address given in this report may be changed without advanced notice.



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