Laminate Specification and Characterization Composite …
Laminate Specification and Characterization
Composite Bridge Decking
Publication No. FHWA-HIF-12-020 January 2012
Notice
This document is disseminated under the sponsorship of the U.S. Department of Transportation in the interest of information exchange. The U.S. Government assumes no liability for the use of the information contained in this document.
The U.S. Government does not endorse products or manufacturers. Trademarks or manufacturers' names appear in this report only because they are considered essential to the objective of the document.
Quality Assurance Statement
The Federal Highway Administration (FHWA) provides high-quality information to serve Government, industry, and the public in a manner that promotes public understanding. Standards and policies are used to ensure and maximize the quality, objectivity, utility, and integrity of its information. FHWA periodically reviews quality issues and adjusts its programs and processes to ensure continuous quality improvement.
1. Report No.
2. Government Accession No.
FHWA-HIF-12-020
4. Title and Subtitle
Laminate Specification and Characterization: Composite
Bridge Decking
7. Author(s)
S.R. Ayers
Technical Report Documentation Page
3. Recipient's Catalog No.
5. Report Date
January 2012
6. Performing Organization Code 8. Performing Organization Report No.
9. Performing Organization Name and Address
BridgeComposites, LLC 121 Upper Bennett St. Hornell, NY 14843-1451
12. Sponsoring Agency Name and Address
Federal Highway Administration Highways for LIFE Program ? HIHL-1 1200 New Jersey Avenue, SE Washington, D.C. 20590
15. Supplementary Notes
10. Work Unit No. (TRAIS) 11. Contract or Grant No.
13. Type of Report and Period Covered 14. Sponsoring Agency Code
16. Abstract
This report discusses work done on the specification and characterization of fiber-reinforced polymer laminate materials used for the trapezoidal profile used in creating a replacement deck unit.
17. Key Words
18. Distribution Statement
Fiber-reinforced polymer, FRP, laminate, bridge No restrictions. This document is available to the public
decking
through the National Technical Information Service,
Springfield, VA 22161.
19. Security Classification (of this report)
Unclassified
20. Security Classification (of this page)
Unclassified
21. No. of Pages
46
22. Price
Form DOT F 1700.7 (8-72)
Reproduction of completed page authorized
ii
TABLE OF CONTENTS OVERVIEW .................................................................................................................................. 1 BACKGROUND RESEARCH .................................................................................................... 3
Resin Selection............................................................................................................................ 3 Reinforcement Selection ............................................................................................................. 7 Conclusion ................................................................................................................................ 10 TESTING PROCEDURE FOR LAMINATES........................................................................ 11 Specified Test Methods............................................................................................................. 11 Standard Test Method for Indentation Hardness of Rigid Plastics by Means of a Barcol Impressor................................................................................................................................... 12 LAMINATE TESTING.............................................................................................................. 13 Ice Shield Laminate Configuration ........................................................................................... 13 Results of Testing for Ice Shield Laminate............................................................................... 15 ALTERNATIVE LAMINATE LAYUP PROPOSAL............................................................. 17 Compmillenia Test Panel Results ............................................................................................. 20 ADDITIONAL LAMINATE CHARACTERIZATION WORK CURRENTLY IN PROGRESS ................................................................................................................................. 23 Pultruded Profile Laminate ....................................................................................................... 23 Additional Test Laminates ........................................................................................................ 28 SUMMARY ................................................................................................................................. 29 REFERENCES............................................................................................................................ 33 APPENDIX .................................................................................................................................. 35
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